Factory, Green Building, Palms House, Prefab Process
Concrete floors for the Palms House
We loved how the concrete floors in the Desert House looked, but we shied away from using them in our first few projects that we produced in our own factory. The Desert House’s concrete were so beautiful, but also so heavy, which made the installation quite challenging. For the design of the Palms House, we wanted to use concrete floors on the first floor for the public spaces in the house. We spent time researching lighter concrete options to make this work.
In the end, we decided to design a different flooring system. At the Desert House, the concrete was both the structural floor for the home and the finish floor material. At the Palms House, we are using Structural Insulation Panels (SIPs) as the structural sub-floor, allowing us to pour the concrete as a thinner, topping slab. This approach both shaves two inches off the depth of the concrete (and therefore a lot of weight!) and allows the house to reap the environmental benefits of SIPs panels.
We have staged the modules through our factory so that every Friday a module is ready for the concrete pour. Once we pour, our factory team trowels the wet concrete to create the smooth finish that we want. Then the modules sit over the weekend and cure. Come Monday morning, the modules slide on to the next station in our factory to start the next phase of production.
23 Jan 2008 Marmol Radziner Prefab MRP blog
